Single-Shaft Shredders: The Ultimate Solution for Europe’s Plastic Recycling Challenges

Europe’s Plastic Recycling Crisis Demands Innovation

Europe generates over 29 million tons of plastic waste annually, with ambitious EU targets to recycle 55% of plastic packaging by 2030. To meet these goals, recyclers need reliable, high-performance preprocessing equipment. Enter single-shaft shredders – the backbone of modern plastic recycling lines, designed to handle everything from rigid HDPE containers to flexible LDPE films with unmatched precision.  

Why Single-Shaft Shredders Dominate Europe’s Plastic Recycling

1. Unparalleled Versatility

Single-shaft shredders excel in processing diverse plastic streams:  

- Post-consumer plastics: Bottles, packaging, films, and household waste.  

- Industrial scrap: Automotive parts, PVC pipes, and production rejects.  

- Complex materials: Multi-layer laminates, contaminated plastics, and mixed polymers.  

Equipped with customizable screen sizes (10–100 mm), these machines produce uniform flakes ideal for washing, sorting, and pelletizing.  

2. Energy Efficiency Meets High Throughput

European recyclers prioritize sustainability and cost control. Our shredders feature:  

- Low-speed, high-torque motors (15–160 kW) that reduce energy consumption by up to 30% compared to traditional granulators.  

- Smart load-sensing technology that automatically adjusts power usage based on material density.  

- Throughput rates of 500–5,000 kg/h, scalable for small urban facilities or large industrial plants.  

3. Built to Last in Harsh Environments  

Plastic recycling is abrasive and demanding. Our shredders combat wear with:  

- Hardened steel blades (HRC 58-62) treated with anti-corrosion coatings.  

- Rotor designs** reinforced against shock loads from metals or contaminants.  

- Sealed bearings and dust-proof housing** for minimal maintenance in dusty operations.  

4. Compliance with EU Standards  

From CE certification to adherence to the EU Plastic Strategy and REACH regulations, our shredders ensure:  

- Worker safety with overload protection, emergency stops, and noise levels below 75 dB(A).  

- Traceable material output to meet EPR (Extended Producer Responsibility) requirements.  

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Case Study: A French Recycling Leader Cuts Costs by 40%

Client: A mid-sized plastic processor in Lyon, France.  

Challenge: Frequent downtime due to jamming when shredding mixed rigid/flexible plastics.  

Solution: Installation of a Model X300 Single-Shaft Shredder with:  

- Dual-shear blade system for tackling hybrid materials.  

- Auto-reverse function to clear jams without manual intervention.  

Results:

- 40% reduction in operational costs (lower energy use + fewer blade replacements).  

- 20% increase in flake purity, enhancing pelletizing efficiency.  

- Compliance with France’s  AGEC Law anti-waste regulations.  

“The auto-reverse feature alone saved us 8 hours of downtime per week,”noted the plant manager.  

The Hidden Cost of Outdated Shredding Technology

Many European recyclers still use inefficient granulators or slow-speed crushers, leading to:  

⚠️ High energy bills from oversized motors.  

⚠️ Frequent blade replacements** due to improper material matching.  

⚠️ Inconsistent output that disrupts downstream processes.  

Single-shaft shredders solve these pain points by:

✅ Reducing particle size variability** (critical for optical sorting systems).  

✅ Handling contaminated or wet plastics** without clogging.  

✅ Integrating with AI-powered sorting lines** for Industry 4.0 readiness.  

Why Partner with Us?

- 30+ years of expertise in European plastic recycling markets.  

- Local service hubs in Germany, Italy, and Sweden for rapid technical support.  

- Leasing options available to align with your budget cycle.  

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